利用简单数据采集方法处理液压系统频发故障

Simple data acquisition method for dealing with frequent failures of hydraulic system

  • 摘要:
    目的 针对矿山板式给料机的液压系统工作过程存在的震颤和负压异常问题,
    方法 对液压系统原理和现有诊断方法进行分析,发现传统诊断方法不能快速找出故障原因。因此,将运行参数记录法和系统原理分析法相结合,借助数据采集和分析的设备,搭建压力采集装置来对故障进行诊断,从而实现快速发现故障产生原因。
    结果及结论 结果表明,当装载物料不均匀变化显著时,泵出口压力的震颤幅值较大,同时泵入口侧出现负压现象,说明该装置具有良好精度,可高效识别深层次故障,为液压系统诊断提供了简单易行的方法。

     

    Abstract: Addressing the issues of vibration and negative pressure occurring during the working process of the hydraulic system of a mine plate feeder, the hydraulic system principles and existing diagnostic methods are analyzed. It is found that traditional diagnostic methods cannot quickly identify the cause of the fault. Therefore, a method combining operational parameter recording with system principle analysis is adopted. With the aid of data acquisition and analysis equipment, a pressure acquisition device is set up to diagnose the fault, thereby enabling rapid identification of the fault cause. The results show that when the loaded material varies unevenly and significantly, the vibration amplitude of the pump outlet pressure is large, and a negative pressure phenomenon appears at the pump inlet side. This indicates that the device has good accuracy and can facilitate the detection of deep-seated faults, providing a simple and feasible method for hydraulic system diagnosis.

     

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