桑树坪二号井破碎围岩注浆加固技术研究与应用

Application of grouting reinforcement technology for broken surrounding rock in Sangshuping No.2 Shaft

  • 摘要:
    目的 受掘采扰动、煤层赋存条件和围岩特性等因素影响,破碎围岩巷道逐渐成为制约煤矿安全高效生产的隐患之一,为解决桑树坪二号井3304二回风顺槽破碎围岩支护困难等问题。
    方法 采用理论分析、实验室试验、数值模拟及工业性试验等方法,开展了注浆材料影响因素正交实验,对注浆压力进行了数值模拟。
    结果 提出了预应力注浆加固支护技术体系,实验结果表明,注浆材料最优配比为黏土−水泥质量比 1∶1,膨胀剂掺量 10%,硅粉掺量 6%,速凝剂掺量 2.9%,减水剂掺量 2.5%,水灰比0.45,注浆压力为3.0 MPa。
    结论 针对桑树坪二号井3304二回风顺槽支护问题,通过预应力注浆加固支护技术,提高了破碎围岩巷道的完整性,解决了破碎围岩巷道支护困难问题。实践应用表明,帮部每排布置5根高预应力注浆锚杆,注浆压力为3 MPa,3304二回风顺槽顶底板和两帮移近量分别为105 mm、86 mm,预应力注浆加固效果良好,破碎围岩黏结强度提高,完整性提高。预应力注浆加固后,有效控制了围岩变形。

     

    Abstract: Affected by factors such as excavation and mining disturbance, coal seam occurrence conditions and surrounding rock characteristics, broken surrounding rock roadway has gradually become one of the hidden dangers that restrict the safe and efficient production of coal mines. To solve the problem of supporting broken surrounding rock in the 3304 second return air crossheading of Sangshuping No.2 shaft. The methods of theoretical analysis, laboratory test, numerical simulation and industrial test are used. The orthogonal experiment of influential factors of grouting materials was carried out, and the grouting pressure was numerically simulated. The prestressed grouting reinforcement support technology system is proposed. The experimental results show that the optimal ratio of grouting materials is clay-cement mass ratio of 1∶1, expansion agent content of 10%, silicon powder content of 6%, accelerator content of 2.9%, water reducing agent content of 2.5%, water-cement ratio of 0.45, and grouting pressure of 3.0 MPa. Aiming at the support problem of 3304 second return air roadway in Sangshuping No.2 shaft, the pre-stressed grouting reinforcement support technology is put forward, which improves the integrity of broken surrounding rock roadway and solves the support difficulty of broken surrounding rock roadway. The practical application shows that five high pre-stressed grouting bolts are arranged in each row of the side, the grouting pressure is 3 MPa, and the convergence of the roof and floor of the 3304 secondary return air crossheading and the two sides is 105 mm and 86 mm, respectively. The pre-stressed grouting reinforcement effect is good, the bond strength of the broken surrounding rock is enhanced, and the integrity is improved.

     

/

返回文章
返回