快速掘进工作面喷雾及机载控除尘技术研究与实践

Research and practice on spray and airborne dust control technology in rapid excavation working face

  • 摘要:
    目的 针对煤矿快速掘进工作面粉尘污染问题,通过构建多相流协同控制技术体系,实现了粉尘高效治理。
    方法 基于粉尘双峰分布特征与石英组分分离需求,研究团队开发了雾滴粒径−动能匹配模型,优化供水压力(8~12 MPa)和雾滴中值(50~80 μm)等关键参数,设计了四元立体喷嘴阵列与射流轨迹补偿装置,创新性地采用风水联动动态调控模块,使雾滴速度场与粉尘迁移场匹配度达92%。通过集成气水双膜过滤技术,结合梯度润湿纤维层与活性炭−硅藻土复合吸附层,构建了三级离心风机组协同的机载控除尘系统。
    结果及结论 工程应用显示,该系统处理风量稳定在48005200 m3/h,总粉尘浓度降低90%以上,呼吸性粉尘峰值浓度控制在12~18 mg/m3,喷雾覆盖盲区缩减至4.7%,单位能耗优化至0.38 kW·h/1000 m3,粉尘扩散边界压缩28%,为煤矿快速掘进工作面的粉尘防控提供了创新性解决方案。

     

    Abstract: This study addresses the dust pollution challenges in rapid excavation working faces of coal mines by establishing a multiphase flow collaborative control technology system for efficient dust suppression. Based on the bimodal distribution characteristics of dust and the separation requirements of quartz components, the research team developed a droplet size-kinetic energy matching model, optimizing key parameters such as water supply pressure (8~12 MPa) and median droplet size (50~80 μm). A quaternary three-dimensional nozzle array and jet trajectory compensation device were designed, incorporating an innovative air-water linkage dynamic regulation module, achieving a 92% matching degree between the droplet velocity field and dust migration field. By integrating air-water dual-membrane filtration technology with gradient wetting fiber layers and activated carbon-diatomite composite adsorption layers, a three-stage centrifugal fan unit collaborative airborne dust control system was constructed. Field applications demonstrated that the system maintains a stable air volume of 48005200 m3/h, reducing total dust concentration by over 90% and controlling peak respirable dust concentration at 12~18 mg/m3. Additionally, the spray coverage blind area was reduced to 4.7%, energy consumption was optimized to 0.38 kW·h/1000 m3, and the dust diffusion boundary was compressed by 28%. These results provide an innovative solution for dust control in rapid excavation working faces of coal mines.

     

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