基于机械动力学自动分析的煤矿带式输送机切割装置运动学仿真研究

Kinematic simulation of coal mine belt conveyor cutting device based on automatic analysis of mechanical dynamics

  • 摘要:
    目的 为解决大同煤矿集团同地益晟煤业有限公司使用带式输送机钢丝绳芯胶带传统砂轮切割方式存在效率较低、工人劳动强度大等问题,设计了一种煤矿带式输送机胶带更换高效切割装置,分析了胶带切割装置结构组成和工作原理。
    方法 选定输送带的型号为ST1000,内部钢丝绳直径为8 mm,设定运动速度为5 mm/s,采用有限元分析法在HyperMesh 和 LS-DYNA 对切带装置运动过程进行联合仿真研究,得到执行机构运动学特性。
    结果 齿切刀盘进行切割过程中达到的最大角速度为103.25 rad/s,定尺切刀的角速度为最小值,最小值为−75.46 rad/s,整个仿真运动过程角速度变化呈现出周期性规律变化,角速度不存在突变。
    结论 通过在大同煤矿集团同地益晟煤业使用的DTL100/18/2×160型带式输送机后表明,切割宽度为1000 mm的输送带用时仅为19 min,平均切割速度达52.63 mm/min,可以实现对胶带的快速切割,满足现场切割工艺要求。

     

    Abstract: In order to solve the problems of low efficiency and high labor intensity in the traditional grinding wheel cutting method used for steel cord conveyor belts at Datong Coal Mine Group Tongdi Yisheng Coal Co., Ltd., a high-efficiency cutting device for belt replacement of coal mine belt conveyors was designed, and the structural composition and working principle of the belt cutting device were analyzed. The conveyor belt type ST1000 was selected, with an internal steel wire rope diameter of 8 mm, and the motion speed was set to 5 mm/s. The finite element analysis method was adopted to carry out co-simulation of the motion process of the belt cutting device in HyperMesh and LS-DYNA, and the kinematic characteristics of the actuator were obtained. During the cutting process, the maximum angular velocity of the toothed cutter disc reached 103.25 rad/s, while the angular velocity of the fixed-length cutter reached a minimum value of −75.46 rad/s. The angular velocity variation throughout the entire simulation process exhibited periodic regularity without sudden changes. Field tests on a DTL100/18/2×160 belt conveyor used at Datong Coal Mine Group Tongdi Yisheng Coal Co., Ltd. showed that cutting a conveyor belt with a width of 1000 mm took only 19 minutes, with an average cutting speed of 52.63 mm/min, which can achieve rapid cutting of the rubber belt and meet on-site cutting process requirements.

     

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