钻机油缸活塞杆激光熔覆再制造工艺研究

Laser cladding remanufacturing process for hydraulic cylinder piston rod of drilling rig

  • 摘要:
    目的 为解决煤矿井下钻机给进油缸活塞杆长期处于高负荷、强腐蚀、多粉尘恶劣环境下,易出现表面磨损、划伤与腐蚀失效等问题。针对该问题开展激光熔覆再制造工艺研究,以提升活塞杆表面硬度、耐磨性与耐腐蚀性,延长服役寿命。
    方法 以40CrMo活塞杆为基体,采用激光熔覆技术,优化熔覆材料、熔覆方案及工艺参数,制备高硬度、高耐磨、强耐腐蚀的熔覆层;通过硬度测试、耐磨性试验、中性盐雾试验及性能衰减检测,对熔覆层关键性能进行综合评价。
    结果 研究结果显示,制备的熔覆层组织致密、界面结合强度高,无气孔、裂纹等缺陷,各项指标均满足煤矿井下钻机实际工况要求;形成一套稳定高效的激光熔覆再制造工艺流程与配套检验规范。
    结论 该再制造工艺可显著提升活塞杆耐磨与耐腐蚀性能,可有效延长使用寿命、降低维修频次与运维成本,为煤矿井下钻机油缸活塞杆再制造提供可靠技术方案与工程应用参考。

     

    Abstract: To address the problems of surface wear, scoring and corrosion failure that easily occur on the piston rod of hydraulic cylinder of underground coal mine drilling rigs under long-term service in harsh environments with high load, strong corrosion and high dust content, this paper conducts a study on the laser cladding remanufacturing process to improve the surface hardness, wear resistance and corrosion resistance of the piston rod and extend its service life. Using 40CrMo piston rod as the substrate, laser cladding technology was adopted to optimize cladding materials, schemes and process parameters, so as to prepare cladding layers with high hardness, high wear resistance and strong corrosion resistance. The key properties of the cladding layers were comprehensively evaluated through hardness test, wear test, neutral salt spray test and performance attenuation test. The results show that the prepared cladding layer has a dense microstructure, high interfacial bonding strength, and no defects such as pores and cracks. All indicators meet the actual working conditions of underground coal mine drilling rigs. A stable and efficient laser cladding remanufacturing process and supporting inspection specifications have been formed. The remanufacturing process can significantly improve the wear and corrosion resistance of the piston rod, effectively extend its service life, and reduce maintenance frequency and operation and maintenance costs.

     

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