煤矿刮板输送机链条张力波动特性研究

Chain tension fluctuation characteristics of coal mine scraper conveyor

  • 摘要:
    目的 针对煤矿刮板输送机链传动系统由于存在张力波动导致传动效率较低、传动稳定性较差、存在较大噪音和振动等问题,
    方法 对煤矿刮板输送机链条张力波动形成机理进行研究,采用SolidWorks 2019搭建刮板输送机链传动系统模型,导入到ADAMS中添加边界条件和驱动力矩进行数值模拟,
    结果 结果表明,刮板输送机链传动系统在运行时,张力存在较大的波动,在40 s时张力值达到最大值,最大值为47.5 kN,从紧边到松边,张力局部先增大后减小,紧边刮板链条张力整体呈现出逐渐增大的趋势,松边刮板链条张力整体趋势基本保持不变。
    结论 在义棠煤业井下型号为SGZ764/2×315刮板输送机本体上进行现场试验后表明,紧边张力与仿真得到的结果基本一致,为改善刮板输送机张力波动特性,可通过增加张紧链轮改善多边形效应。

     

    Abstract: Aiming at the problems of low transmission efficiency, poor transmission stability, and significant noise and vibration caused by tension fluctuations in the chain drive system of coal mine scraper conveyors, this paper investigates the formation mechanism of chain tension fluctuations. A model of the scraper conveyor chain drive system was built using SolidWorks 2019 and imported into ADAMS, where boundary conditions and driving torque were applied for numerical simulation. The results show that during operation, the tension in the chain drive system fluctuates considerably, reaching a maximum value of 47.5 kN at 40 s. From the tight side to the slack side, the tension locally increases first and then decreases. The overall tension of the scraper chain on the tight side exhibits a gradually increasing trend, while the overall trend on the slack side remains essentially unchanged. A field test conducted on an SGZ764/2×315 scraper conveyor at Yitang Coal Mine indicates that the tight-side tension is basically consistent with the simulation results. To reduce the tension fluctuation of the scraper conveyor, the polygon effect can be mitigated by adding tensioning sprockets.

     

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